Dodge 2010 Ram Pickup 3500 Diesel Manuel d'utilisateur

Diesel SupplementOWNE R ’ S MANUAL2 0 1 0Ram Truck

UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS䡵 Instrument Cluster ... 10䡵 Instrument Cluster Description ... 11䡵 Electronic

Brake SystemBrake Master Cylinder – Brake Fluid Level CheckThe fluid level of the master cylinder should be checkedwhen performing under the hood serv

WARNING! (Continued)•To avoid contamination from foreign matter ormoisture, use only new brake fluid or fluid thathas been in a tightly closed contain

Fluid Level CheckThis fluid level can be checked by removing the fillerplug. The fluid level should be to the bottom edge of thefiller plug hole with

To properly check the automatic transmission fluid level,the following procedure must be used:1. Operate the engine at idle speed and normal operating

CAUTION!Be aware that if the fluid temperature is below 50°F(10°C) it may not register on the dipstick. Do not addfluid until the temperature is eleva

fluid cannot be comfortably held between the fingertips.Only use the cold region of the dipstick as a roughreference when doing initial oil level set

that the dipstick cap is properly reseated. It is normal forthe dipstick cap to spring back slightly from its fullyseated position, as long as the sea

or suspected. Proper maintenance of the entire vehiclewill help the effectiveness of the noise control systems.Exhaust SystemInspect the entire exhaus

•EXHAUST SYSTEM−Removal or rendering inoperative exhaust systemcomponents including the muffler or tailpipe.•ENGINE COOLING SYSTEM−Removal or renderin

Maintenance Log and Service Chart (Diesel Engines)Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage close

INSTRUMENT CLUSTER10 UNDERSTANDING YOUR INSTRUMENT PANEL

FLUID CAPACITIESU.S. MetricEngine Oil with Filter6.7L Turbo Diesel Engine 12 Quarts 11.4 LitersCooling System6.7L Turbo Diesel Engine (MOPAR威 Engine C

FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngine Coolant MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Form

Component Fluid, Lubricant, or Genuine PartCrankcase Ventilation Filter MOPAR威 CCV Filter or equivalent.Fuel Selection Use good quality diesel fuel fr

ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission (Six-Speed68RFE) – Ram Truck OnlyMOPAR威 ATF+4威 Automatic Transmission Fluid o

MAINTENANCE SCHEDULESCONTENTS䡵 Maintenance Schedule ... 114▫ Oil Change Indicator System ... 115▫ Perform Service Indicator ..

MAINTENANCE SCHEDULECAUTION!Failure to perform the required maintenance itemsmay result in damage to the vehicle.At Each Stop for Fuel•Check the engin

Oil Change Indicator SystemRam Truck Pick-Up (2500 and 3500 Models)Your vehicle is equipped with an engine oil changeindicator system. This system wil

Ram Truck Chassis Cab(3500, 4500, and 5500 Models)Replace the engine oil and oil filter every 7,500 miles(12 000 km) or six months, or sooner if promp

7,500 Miles (12,000 km) or 6 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must bech

15,000 Miles (24,000 km) or 12 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

INSTRUMENT CLUSTER DESCRIPTION1. TachometerThe tachometer indicates engine speed in revolutions perminute.CAUTION!Do not operate the engine with the t

22,500 Miles (36,000 km) or 18 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

30,000 Miles (48,000 km) or 24 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

37,500 Miles (60,000 km) or 30 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

45,000 Miles (72,000 km) or 36 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

52,500 Miles (84,000 km) or 42 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

67,500 Miles (108,000 km) or 54 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

75,000 Miles (120,000 km) or 60 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

82,500 Miles (132,000 km) or 66 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

90,000 Miles (144,000 km) or 72 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

WARNING!A hot engine cooling system is dangerous. You orothers could be badly burned by steam or boilingcoolant. You may want to call an authorized de

97,500 Miles (156,000 km) or 78 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

105,000 Miles (168,000 km) or 84 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

112,500 Miles (180,000 km) or 90 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

127,500 Miles (204,000 km) or 102 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

135,000 Miles (216,000 km) or 108 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter mus

142,500 Miles (228,000 km) or 114 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter mus

Inspection and service should also be performed anytimea malfunction is observed or suspected. Retain allreceipts.* This maintenance is not required i

9. 4WD Auto Indicator Light – If EquippedThe 4WD AUTO indicator light will be illumi-nated whenever the four-wheel drive mode isautomatically engaged.

INDEX8

Adding Fuel ... 66Air Cleaner, Engine(Engine Air Cleaner Filter) ... 83,106Air Filter ...

Coolant Level ...93,96Disposal of Used Coolant ...96Drain, Flush, and Refill ...94Inspection ...

Exhaust System ... 106FiltersEngine Fuel ...84Engine Oil ... 78,82,110FlashersTurn S

Jump Starting ...70LightsAirbag ...19Anti-Lock ...20Brake Warning ...

Change Interval ... 79Dipstick ...78Disposal ... 82Filter ...

SteeringWheel Lock ...6Synthetic Engine Oil ...82Tachometer ...11Temperature Gau

Chrysler Group LLC10D241-226-AB 2nd EditionPrinted in U.S.A.

To reset a trip odometer, display the desired trip odom-eter to be reset then push and hold the button forapproximately two seconds until the display

NOTE: The voltmeter may show a gauge fluctuation atvarious engine temperatures. This cycling operation iscaused by the post-heat cycle of the intake m

The dual brake system provides a reserve braking capac-ity in the event of a failure to a portion of the hydraulicsystem. A leak in either half of the

the parking brake is applied or a brake fault is detected.If the light does not illuminate, have the light inspectedby an authorized dealer.The light

Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica

TABLE OF CONTENTSSECTION PAGE1INTRODUCTION...32THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...

21. Malfunction Indicator Light (MIL)The Malfunction Indicator Light (MIL) is part ofan onboard diagnostic (OBDII) system whichmonitors the emissions

23. Front Fog Light Indicator Light – If EquippedThis indicator will illuminate when the front foglights are on.24. Anti-Lock Brake (ABS) Warning Ligh

tires lose traction and the Electronic Stability Program(ESP) becomes active. The ESP/TCS Indicator Light alsoflashes when TCS is active. Be sure to a

•Perform Service•Exhaust Filter XX% Full•Exhaust Filter Full – Power Reduced See Dealer•Service Required – See Dealer Now•Exhaust System – Regeneratio

Oil Change RequiredYour vehicle is equipped with an engine oil changeindicator system. The Oil Change Required message willflash in the EVIC display f

STARTING AND OPERATINGCONTENTS䡵 Starting Procedures ... 28▫ Manual Transmission – If Equipped ... 28▫ Automatic Transmission –

▫ Cooling System Tips – AutomaticTransmission ... 39䡵 Engine Block Heater — If Equipped ... 41▫ Block Heater Usage ...

䡵 Adding Fuel ... 66▫ Fuel Filler Cap ... 66▫ Avoid Using Contaminated Fuel ... 67▫ Bulk Fuel Stora

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust bothinside and outside mirrors, and fasten your seat belts.The starter shoul

NOTE: The engine block heater cord is a factory in-stalled option. If your vehicle is not equipped, heatercords are available from your authorized MOP

CAUTION!Do not crank engine for more than 15 seconds at atime or starter motor damage may result. Turn theignition switch to the OFF position and wait

2. After the “Wait To Start Light” goes off, turn theignition switch to the START position. Do not press theaccelerator during starting.CAUTION!Do not

off, but before the engine is started. However, excessivecycling of the manifold heaters will result in damage tothe heater elements or reduced batter

Starting FluidsWARNING!Starting fluids or flammable liquids are never to beused in the Cummins威 diesel engine (see Warninglabel). Never pour diesel fu

engine control module. Post-heat operation can runfor several minutes, and then the electrical systemand voltmeter needle will stabilize.•The cycling

•The engine requires the use of “Ultra Low SulfurDiesel Fuel”. Use of incorrect fuel could result inengine and exhaust system damage. Refer to “FuelRe

Your vehicle is equipped with a turbo speed limiter, thisfeature limits the engine speed to 1,200 RPM whenengine coolant temperatures are below 70°F (

NOTE: For EVIC messages related to the vehicle’sexhaust system, refer to “Maintenance Procedures/Intervention Regeneration Strategy – EVIC Message Pro

NOTE:•During engine shut down on vehicles equipped withmanual transmissions, it is normal for the dieselengine to resonate heavily for a moment during

INTRODUCTIONCONTENTS䡵 A Message From Chrysler Group LLC ... 41

Engine Speed ControlCAUTION!Prevent overspeeding the engine going downhill.When descending steep grades, use a combination ofgears and service brakes

•Up Steep Hills —Select a lower transmission gear, but try and keep thetorque converter clutch engaged.•Air Conditioning —Turn it off temporarily.Do N

ENGINE BLOCK HEATER — IF EQUIPPEDThe engine block heater warms engine coolant andpermits quicker starts in cold weather. Connect the heatercord to a g

DIESEL EXHAUST BRAKE (ENGINE BRAKING) —IF EQUIPPEDThe exhaust brake feature will only function when thedriver turns the exhaust brake switch to the ON

WARNING!Do not use the exhaust brake feature when driving inicy or slippery conditions as the increased enginebraking can cause the rear wheels to sli

AUTOMATIC TRANSMISSION — IF EQUIPPEDCAUTION!Damage to the transmission may occur if the follow-ing precautions are not observed:•Shift into PARK only

WARNING! (Continued)•It is dangerous to move the shift lever out of PARKor NEUTRAL if the engine speed is higher thanidle speed. If your foot is not f

5. Using the screwdriver, press and hold the override tabthrough the access port (ringed circle) on the bottom ofthe steering column.6. Move the shift

the transmission into third gear, the transmission willnever shift above third gear, but can shift down intosecond or first gear, when needed.Switchin

Gear RangesDO NOT race the engine when shifting from PARK orNEUTRAL position into another gear range.PARKThis range supplements the parking brake by l

A MESSAGE FROM CHRYSLER GROUP LLCChrysler Group LLC and Cummins威 welcome you as aCummins威 turbocharged diesel-powered truck owner.Your diesel truck wi

NEUTRALUse this range when the vehicle is standing for prolongedperiods with the engine running. The engine may bestarted in this range. Set the parki

•transmission has reached normal operatingtemperature.NOTE: If the vehicle is started in extremely cold tem-peratures, the transmission may not shift

The “TOW/HAUL Indicator Light” will illuminate in theinstrument cluster to indicate when the switch has beenactivated. If the TOW/HAUL modes are desir

transmission is sufficiently warm, will demonstratethat the transmission is able to shift into and out ofOverdrive.•If the vehicle has not been driven

WARNING!•Never use the PARK position as a substitute forthe parking brake. Always apply the parkingbrake fully when parked to guard against vehiclemov

DRIVEThis range provides all forward gears, including fourthgear direct and fifth or sixth (if equipped) gear overdrive(refer to “Overdrive Operation”

•the engine coolant has reached normal operating tem-perature;•vehicle speed is above approximately 38 mph(61 km/h) for fifth gear and 50 mph (80 km/h

select TOW HAUL. This will improve performance andreduce the potential for transmission overheating orfailure due to excessive shifting. When operatin

A clutch within the torque converter engages automati-cally at calibrated speeds. This may result in a slightlydifferent feeling or response during no

CAUTION!Never drive with your foot resting on the clutchpedal, or attempt to hold the vehicle on a hill with theclutch pedal partially engaged, as thi

THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS䡵 Steering Wheel Lock — If Equipped ... 6▫ To Manually Lock The Steering Wheel ...6▫ To

Fully press the clutch pedal before shifting gears. As yourelease the clutch pedal, lightly press the acceleratorpedal.This transmission has a “creepe

WARNING!Do not downshift for additional engine braking on aslippery surface. The drive wheels could lose theirgrip and the vehicle could skid.CAUTION!

Reverse ShiftingTo shift into REVERSE (R), bring the vehicle to a com-plete stop. Press the clutch and pause briefly to allow thegear train to stop ro

•Parking brake applied (vehicles equipped withmanual transmission)•Vehicle engine must be running•No vehicle, brake or clutch switch faults present•PT

•Upfitter-provided (on/off) switch has been activated•Vehicle must be in PARK or DRIVE position (vehiclesequipped with automatic transmission)•Parking

ENGINE RUNAWAYWARNING!In case of engine runaway due to flammable fumesfrom gasoline spills or turbocharger oil leaks beingsucked into the engine, do t

WARNING!Do not use alcohol or gasoline as a fuel blendingagent. They can be unstable under certain conditionsand hazardous or explosive when mixed wit

ADDING FUELCAUTION!To avoid fuel spillage and overfilling, do not “topoff” the fuel tank after filling.NOTE:•When the fuel nozzle “clicks” or shuts of

WARNING!•Never have any smoking materials lit in or nearthe vehicle when the fuel filler cap is removed orthe tank filled.•Never add fuel to the vehic

STEERING WHEEL LOCK — IF EQUIPPEDYour vehicle may be equipped with a passive steeringwheel lock. This lock prevents steering the vehicle with-out the

WHAT TO DO IN EMERGENCIESCONTENTS䡵 Jump Starting ... 70▫ With Portable Starting Unit ... 735

JUMP STARTINGWARNING!•To prevent personal injury or damage to clothing,do not allow battery fluid to contact eyes, skin orfabrics. Do not lean over a

1. Attach one jumper cable to the positive terminal ofbooster battery and the other end of the same cable to thepositive terminal of the discharged ba

2. Connect one end of the other jumper cable to negative(-) post of booster battery. Connect the other end of thejumper cable to a good ground on the

WARNING!Any procedure other than above could result in:•Personal injury caused by electrolyte squirting outthe battery vent;•Personal injury or proper

MAINTAINING YOUR VEHICLECONTENTS䡵 Engine Compartment — 6.7L Diesel ... 77䡵 Maintenance Procedures ... 78▫ Engine Oil ...

▫ Noise Control System RequiredMaintenance & Warranty ... 105䡵 Fluid Capacities ... 109䡵 Fluids, Lubricants And Gen

ENGINE COMPARTMENT — 6.7L DIESEL1 — Battery 7 — Engine Oil Dipstick2 — Engine Coolant Reservoir 8 — Washer Fluid Reservoir3 — Automatic Transmission D

MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides thos

•Observe vehicle oil pressure and temperature indica-tors.•Check the coolant and oil levels frequently.•Vary throttle position at highway speeds when

parked overnight. When checking oil after operating theengine, first ensure the engine is at full operating tem-perature, then wait for 30 minutes aft

Engine Oil SelectionFor best performance and maximum protection under alltypes of operating conditions, the manufacturer onlyrecommends engine oils th

Engine Oil Viscosity (SAE Grade)Use SAE 15W-40 engine oil that meets Chrysler MaterialsStandard MS-10902 and the API CJ-4 engine oil category.In ambie

Engine oil not designated by the Chrysler or Cummins威Material Standards and API CJ-4 should not be used, asengine and exhaust system durability may be

Engine Air Cleaner FilterCAUTION!All air entering the engine intake must be filtered.The abrasive particles in unfiltered air will causerapid wear to

If the vehicle experiences a sudden loss of engine powerwhen being driven in heavy snow, rain or when plowingsnow, and the “SERVICE AIR FILTER” messag

If water is detected in the water separator while theengine is running, or while the ignition switch is in theON position, the “Water In Fuel Indicato

drain. Leave the drain valve open until all water andcontaminants have been removed. When clean fuel isvisible, close the drain valve by turning it cl

CAUTION! (Continued)•Do not prefill the fuel filter when installing a newfuel filter. There is a possibility debris could beintroduced into the fuel f

Priming If The Engine Has Run Out Of FuelWARNING!Do not open the high pressure fuel system with theengine running. Engine operation causes high fuelpr

CAUTION!Due to lack of lubricants in alcohol or gasoline, theuse of these fuels can cause damage to the fuelsystem.NOTE:•A maximum blend of 5% biodies

Refer to the following messages that may be displayed onyour Electronic Vehicle Information Center (EVIC):WARNING!A hot exhaust system can start a fir

By simply driving your vehicle at highway speeds for aslittle as 45 minutes, you can remedy the condition in theparticulate filter system and allow yo

CAUTION!See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.Maintenance-Free BatteriesThe top of the

Battery Blanket UsageA battery loses 60% of its cranking power as the batterytemperature decreases to 0°F (-18°). For the same de-crease in temperatur

If the cap is sealing properly, the engine coolant (anti-freeze) will begin to drain from the coolant recoverybottle. DO NOT REMOVE THE COOLANT PRESSU

Adding CoolantYour vehicle has been built with an improved enginecoolant (antifreeze) that allows extended maintenanceintervals. This engine coolant (

Cooling System Pressure CapThe cap must be fully tightened to prevent loss of enginecoolant (antifreeze), and to ensure that engine coolant(antifreeze

engine cold, the level of the engine coolant (antifreeze) inthe coolant recovery bottle should be between the rangesindicated on the bottle.The radiat

•Maintain engine coolant (antifreeze) concentration at50% HOAT engine coolant (antifreeze) (minimum)and distilled water for proper corrosion protectio