148920 Ram Diesel.indd 1148920 Ram Diesel.indd 1 9/29/08 10:48:44 AM9/29/08 10:48:44 AM
By simply driving your vehicle at highway speeds for aslittle as 45 minutes, you can remedy the condition in theparticulate filter system and allow yo
CAUTION!See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.Maintenance-Free BatteriesThe top of the
Battery Blanket UsageA battery loses 60% of its cranking power as the batterytemperature decreases to 0°F (-18°). For the same de-crease in temperatur
If the cap is sealing properly, the engine coolant (anti-freeze) will begin to drain from the coolant recoverybottle. DO NOT REMOVE THE COOLANT PRESSU
CAUTION! (Continued)•This vehicle has not been designed for use withPropylene Glycol based engine coolant (anti-freeze). Use of Propylene Glycol based
Please note that it is the owner’s responsibility to main-tain the proper level of protection against freezing ac-cording to the temperatures occurrin
rules for your community. To prevent ingestion by ani-mals or children, do not store ethylene glycol basedengine coolant (antifreeze) in open containe
•Do not overfill the coolant recovery bottle.•Check the engine coolant (antifreeze) freeze point inthe radiator and in the coolant recovery bottle. If
(10° to 38°C). This cooling process enables more efficientburning of fuel resulting in fewer emissions.To guarantee optimum performance of the system,
Use only brake fluid that has been in a tightly closed orsealed container to avoid contamination from foreignmatter or moisture.CAUTION!Do not allow a
UNDERSTANDING THE FEATURES OF YOUR VEHICLECONTENTS䡵 Overhead Console With Electronic VehicleInformation Center (EVIC)... 10▫ Dome/Readin
Automatic Transmission — If EquippedLubricant SelectionRefer to “Fluids, Lubricants and Genuine Parts” in thissection for the correct fluid type.Fluid
required into the dipstick tube. Do not overfill. Afteradding any quantity of oil through the oil fill tube, waita minimum of two minutes for the oil
Fluid Level Check — AS68RC (Chassis Cab Only)Check the fluid level while the transmission is at normaloperating temperature. This occurs after at leas
the dipstick tube, wait a minimum of two minutes for theoil to fully drain into the transmission before recheckingthe fluid level.NOTE: If it is neces
Noise Control System Required Maintenance &WarrantyAll vehicles built over 10,000 lbs. (4 535 kg) Gross VehicleWeight Rating and manufactured for
or suspected. Proper maintenance of the entire vehiclewill help the effectiveness of the noise control systems.Exhaust SystemInspect the entire exhaus
•EXHAUST SYSTEM−Removal or rendering inoperative exhaust systemcomponents including the muffler or tailpipe.•ENGINE COOLING SYSTEM−Removal or renderin
Maintenance Log and Service Chart (Diesel Engines)Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage close
FLUID CAPACITIESU.S. MetricEngine Oil with Filter6.7L Turbo Diesel Engine 12 Quarts 11.4 LitersCooling System6.7L Turbo Diesel Engine (MOPAR威Engine Co
FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngine Coolant MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Form
OVERHEAD CONSOLE WITH ELECTRONICVEHICLE INFORMATION CENTER (EVIC)The overhead console contains dome/reading lights, andan Electronic Vehicle Informati
Component Fluid, Lubricant, or Genuine PartCrankcase Ventilation Filter(6.7L Turbo Diesel Engine)MOPAR威 CCV Filter or equivalentFuel Selection(6.7L Tu
ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission(6-Speed 68RFE) (Ram Truck Only)MOPAR威 ATF+4 Automatic Transmission FluidAutom
MAINTENANCE SCHEDULESCONTENTS䡵 Maintenance Schedule ... 122▫ Oil Change Indicator System ... 123▫ Perform Service Indicator ...
MAINTENANCE SCHEDULECAUTION!Failure to perform the required maintenance itemsmay result in damage to the vehicle.At Each Stop for Fuel•Check the engin
Oil Change Indicator SystemRam Truck Pick-Up (2500 and 3500 Models)Your vehicle is equipped with an engine oil changeindicator system. This system wil
Ram Truck Chassis Cab (3500, 4500, and 5500Models)Replace the engine oil and oil filter every 7,500 miles(12 000 km) or six months, or sooner if promp
7,500 Miles (12,000 km) or 6 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must bech
15,000 Miles (24,000 km) or 12 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
22,500 Miles (36,000 km) or 18 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
Electronic Vehicle Information Center (EVIC) — IfEquippedPressing the MENU button will change thedisplay to one of the following features:Trip Functio
30,000 Miles (48,000 km) or 24 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
37,500 Miles (60,000 km) or 30 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
45,000 Miles (72,000 km) or 36 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b
52,500 Miles (84,000 km) or 42 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b
67,500 Miles (108,000 km) or 54 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b
75,000 Miles (120,000 km) or 60 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b
82,500 Miles (132,000 km) or 66 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b
90,000 Miles (144,000 km) or 72 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must
97,500 Miles (156,000 km) or 78 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b
•AVG. MPG – Shows the average fuel economy sincethe last reset. When the fuel economy is reset, thedisplay will show dashes for two seconds. Then theh
105,000 Miles (168,000 km) or 84 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must
112,500 Miles (180,000 km) or 90 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must
120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must
127,500 Miles (204,000 km) or 102 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must
135,000 Miles (216,000 km) or 108 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter mus
142,500 Miles (228,000 km) or 114 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must
150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter mus
Inspection and service should also be performed anytimea malfunction is observed or suspected. Retain allreceipts.* This maintenance is not required i
•PERSONAL SETTINGS NOT AVAILABLE – Vehiclenot in PARK or Vehicle in Motion (Manual Transmis-sion Only)•LEFT/RIGHT FRONT DOOR AJAR (one or more,with a
Adding Fuel ... 74Air Cleaner, Engine(Engine Air Cleaner Filter) ...90,113Air Filter ...
Check Engine Light(Malfunction Indicator Light) ...29Compass Calibration ... 18Compass Variance ...
Break-In Recommendations ... 6Compartment ... 85Coolant (Antifreeze) ...117Identification ...
Oil Pressure ... 26Speedometer ...25Tachometer ... 25Voltmeter ...
Lubricant Selection ...119Shift Speeds ... 67Map/Reading Lights ...10New Vehicle Break-In
Radiator Cap (Coolant Pressure Cap) ... 101,103Resetting Oil Change Indicator ...13Resetting Perform Service Indicator ... 124
Trip Odometer ...27,35Turn Signals ... 25Variance, Compass ...19Vehicle Information
INTRODUCTION A MESSAGE FROM CHRYSLER LLC THINGS TO KNOW BEFORE STARTING YOUR VEHICLE STEERING WHEEL LOCK - IF EQUIPPED To Manually Lock the Steering W
INSTALLATION OF RADIO TRANSMITTINGEQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to
148920 Ram Diesel.indd 1148920 Ram Diesel.indd 1 9/29/08 10:48:44 AM9/29/08 10:48:44 AM
scheduled oil change interval. The engine oil changeindicator system is duty cycle based, which means theengine oil change interval may fluctuate, dep
Cooler, and cleaning of the EGR Valve. The procedure forclearing and resetting the “Perform Service” indicatormessage is located in the appropriate se
•“RKE UNLOCK DRV DR 1st” – When DRV DR 1st isselected, only the driver’s door will unlock on the firstpress of the remote keyless entry UNLOCK button.
•“KEY OFF POWER DELAY > OFF” – When thisfeature is selected, the power window switches, radio,hands–free system (if equipped), and power outletswil
VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler LLC shall be deemed to be deleted and thename Chrysler Canada Inc
Compass/Temperature ButtonPressing the Compass/Temperature buttonwill return the display to the normal compass/temperature display.NOTE: Temperature a
Compass VarianceCompass Variance is the difference between magneticNorth and Geographic North. In some areas of thecountry, the difference between mag
1. Turn the ignition switch to the ON/RUN position.2. Press the MENU button until “Personal Settings” isdisplayed.3. Press the STEP button until “Comp
UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS䡵 Instrument Panel Features ... 22䡵 Instrument Cluster ... 23▫ 6.7L Diesel E
INSTRUMENT PANEL FEATURES1 — Headlight Switch 6 — Passenger Airbag* 11 — TPMS “Light Load” Reset Switch* 16 — Transfer Case ControlSwitch*2 — Air Outl
INSTRUMENT CLUSTER6.7L Diesel EngineUNDERSTANDING YOUR INSTRUMENT PANEL 234
INSTRUMENT CLUSTER DESCRIPTION1. Check Gages Warning LightThis light will illuminate when the voltmeter,engine oil pressure, or engine coolant tempera
3. Turn Signal Indicator LightThe arrows will flash with the exterior turn signalswhen the turn signal lever is operated.4. TachometerThe tachometer i
9. Oil Pressure GaugeThe pointer should always indicate some oil pres-sure when the engine is running. A continuoushigh or low reading, under normal d
CAUTION!Do not leave your vehicle unattended with the en-gine running, as you would not be able to react to thetemperature indicator if the engine ove
TABLE OF CONTENTSSECTION PAGE1INTRODUCTION...32THINGS TO KNOW BEFORE STARTING YOUR VEHICLE..
The two trip odometers show individual trip mileage. Toswitch from odometer to trip odometers, press andrelease the Trip Odometer button.To reset a tr
17. Malfunction Indicator Light (MIL)The Malfunction Indicator Light (MIL) is part ofan onboard diagnostic system which monitorsthe emissions and engi
hydraulic system malfunction or a problem with theBrake Booster has been detected by the Anti-Lock BrakeSystem (ABS) / Electronic Stability Program (E
“Brake Warning Light” will turn on along with the “ABSWarning Light.” Immediate repair to the ABS system isrequired.Operation of the “Brake Warning Li
20. Cargo LightThe cargo light will illuminate when the cargolamp is activated by pressing the cargo lightbutton on the headlight switch.21. Electroni
24. Tire Pressure Monitoring Telltale Light — IfEquippedEach tire, including the spare (if provided),should be checked monthly, when cold andinflated
Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica
Tire Light Load Inflation Switch – If EquippedThe tire light load inflation switch allows you to choosebetween “Light Load” vehicle conditions and “Ma
28. Fuel GaugeShows level of fuel in tank when ignition switch is in theON position.29. Low Fuel Warning LightThis light will illuminate when the poin
STARTING AND OPERATINGCONTENTS䡵 Starting Procedures ... 39▫ Manual Transmission – If Equipped ... 39▫ Automatic Transmission –
䡵 Engine Block Heater ... 52▫ Block Heater Usage ... 52䡵 Diesel Exhaust Brake (Engine Braking) –If Equipped ...
STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust bothinside and outside mirrors, and fasten your seat belts.The starter shoul
•A 12–Volt heater built into the fuel filter housing aidsin preventing fuel gelling. It is controlled by a built-inthermostat.•A heated intake air sys
6. Check to see that there is oil pressure.7. Release the parking brake.Starting Procedure – Engine Manifold AirTemperature Below 66°F (19°C)NOTE: The
3. After engine start-up, check to see that there is oilpressure.4. Allow the engine to idle about three minutes until themanifold heaters have comple
NOTE: Excessive white smoke and poor engine perfor-mance will result if manifold heaters are not recycled.2. Heat generated by the manifold heaters di
Starting FluidsWARNING!Starting fluids or flammable liquids are never to beused in the Cummins威 diesel engine (see Warninglabel). Never pour diesel fu
engine control module. Post-heat operation can runfor several minutes, and then the electrical systemand voltmeter needle will stabilize.•The cycling
•The engine requires the use of “Ultra Low SulfurDiesel Fuel”. Use of incorrect fuel could result inengine and exhaust system damage. Refer to” FuelRe
Your vehicle is equipped with a turbo speed limiter, thisfeature limits the engine speed to 1,200 RPM whenengine coolant temperatures are below 70°F (
INTRODUCTIONCONTENTS䡵 A Message From Chrysler LLC ... 41
CAUTION!Extended periods of idle time may not allow thevehicle’s exhaust aftertreatment system to properlyregenerate. This can lead to the illuminatio
NOTE:•During engine shut down on vehicles equipped withmanual transmissions, it is normal for the dieselengine to resonate heavily for a moment during
Engine Speed ControlCAUTION!Prevent overspeeding the engine going downhill.When descending steep grades, use a combination ofgears and service brakes
•Up Steep Hills —Select a lower transmission gear, but try and keep thetorque converter clutch engaged.•Air Conditioning —Turn it off temporarily.Do N
ENGINE BLOCK HEATERThe engine block heater warms engine coolant andpermits quicker starts in cold weather. Connect the heatercord to a ground-fault in
DIESEL EXHAUST BRAKE (ENGINE BRAKING) –IF EQUIPPEDThe exhaust brake feature will only function when thedriver turns the exhaust brake switch to the ON
NOTE: For optimum braking power it is recommendedto use the exhaust brake while in TOW/HAUL Mode.The purpose of the exhaust brake (engine braking) fea
Gear RangesDO NOT race the engine when shifting from PARK orNEUTRAL position into another gear range.PARKThis gear position supplements the parking br
WARNING! (Continued)•It is dangerous to move the shift lever out of PARKor NEUTRAL if the engine speed is higher thanidle speed. If your foot is not f
Overdrive OperationThe overdrive automatic transmission contains an elec-tronically controlled 5th and 6th (Overdrive). The trans-mission will automat
A MESSAGE FROM CHRYSLER LLCChrysler LLC and Cummins威 welcome you as a Cum-mins威 turbocharged diesel-powered truck owner.Almost 100% of all heavy duty
When To Use TOW HAULWhen driving in hilly areas, towing a trailer, carrying aheavy load, etc., and frequent transmission shifting oc-curs, press the T
Switching from ERS to D-Mode can be done at anyvehicle speed. To switch from “Drive” mode to “ERS”mode, press the switch down (-) once. The current ge
when the transmission is sufficiently warm, will dem-onstrate that the transmission is able to shift into andout of Overdrive.•If the vehicle has not
WARNING!•Never use the PARK position as a substitute forthe parking brake. Always apply the parkingbrake fully when parked to guard against vehiclemov
REVERSEUse this range only after the vehicle has come to acomplete stop.NEUTRALShift into NEUTRAL when the vehicle is standing forprolonged periods wi
Overdrive OperationThe Overdrive automatic transmission contains an elec-tronically controlled 5th and 6th (if equipped) speed(Overdrive). The transmi
speeds above approximately 35 to 40 mph (57 to65 km/h) for 6th to 5th and 22 to 25 mph (36 to 40 km/h)for 5th to 4th.When To Use “TOW HAUL” and “O/D O
WARNING!Do not use the Tow Haul feature when driving in icyor slippery conditions. The increased engine brakingcan cause the rear wheels to slide, and
•If the vehicle has not been driven in several days, thefirst few seconds of operation after shifting the trans-mission into gear may seem sluggish. T
ShiftingTruck models with manual transmission are equippedwith a clutch interlocking ignition system. The clutchpedal must be fully depressed to start
THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS䡵 Steering Wheel Lock — If Equipped ... 6▫ To Manually Lock The Steering Wheel ...6▫ To Re
Maximum Recommended Up-shift SpeedsGearSelec-tionLto2 2to3 3to4 4to5 5to6Maxi-mumSpeed7 mph(11km/h)15 mph(24km/h)25 mph(40km/h)40 mph(64km/h)45 mph(72
Maximum Recommended Downshift SpeedsCAUTION!Failure to follow the recommended downshiftingspeeds may cause the engine to overspeed and/ordamage the cl
POWER TAKE OFF OPERATION – IF EQUIPPED(CHASSIS CAB ONLY)This vehicle when equipped with either the automaticsix-speed or manual G-56 six-speed transmi
disengage PTO operation and return to “standard vehicleoperation” simply turn the upfitter-provided on/offswitch to the OFF position or press the CANC
The customer may choose to use the PTO while thevehicle is moving. To do so, the PTO function must beactivated prior to taking the vehicle out of PARK
No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%No. 1 diesel fuel. This will provide better protection fromfuel gelling or wax-plugging of t
ENGINE RUNAWAYWARNING!In case of engine runaway due to flammable fumesfrom gasoline spills or turbocharger oil leaks beingsucked into the engine, do t
WARNING!A fire may result if fuel is pumped into a portablecontainer that is on a truck bed. You could be burned.Always place fuel containers on the g
Bulk Fuel StorageIf you store quantities of fuel, good maintenance of thestored fuel is also essential. Fuel contaminated withwater will promote the g
WHAT TO DO IN EMERGENCIESCONTENTS䡵 Jump-Starting ... 78▫ With Portable Starting Unit ... 816
STEERING WHEEL LOCK — IF EQUIPPEDYour vehicle may be equipped with a passive steeringwheel lock. This lock prevents steering the vehicle with-out the
JUMP-STARTINGWARNING!•To prevent personal injury or damage to clothing,do not allow battery fluid to contact eyes, skin orfabrics. Do not lean over a
1. Attach one jumper cable to the positive terminal ofbooster battery and the other end of the same cable to thepositive terminal of the discharged ba
2. Connect one end of the other jumper cable to negative(-) post of booster battery. Connect the other end of thejumper cable to a good ground on the
WARNING!Any procedure other than above could result in:•Personal injury caused by electrolyte squirting outthe battery vent;•Personal injury or proper
MAINTAINING YOUR VEHICLECONTENTS䡵 Engine Compartment — 6.7L Diesel ... 85䡵 Maintenance Procedures ... 86▫ Engine Oil ...
▫ Automatic Transmission — If Equipped . . . 108▫ Noise Control System Required Maintenance& Warranty ... 112䡵 Fluid Capaciti
ENGINE COMPARTMENT — 6.7L DIESEL1 — Battery 8 — Washer Fluid Reservoir2 — Engine Oil Fill 9 — Integrated Power Module3 — Engine Oil Dipstick 10 — Engi
MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides the
Checking the oil while the vehicle is on level ground willimprove the accuracy of the oil level readings. Add oilonly when the level on the dipstick i
For additional vehicle break-in requirements, refer to“Trailer Towing” in Section 5 of the Owners Manual.•Warm up the engine before placing it under l
Oils with a high ash content may produce deposits onvalves that can progress to guttering and valve burning.A maximum sulfated ash content of 1.00 mas
Engine oil not designated by the Chrysler or Cummins威Material Standards and API CJ-4 should not be used, asengine and exhaust system durability may be
Engine Air Cleaner FilterCAUTION!All air entering the engine intake must be filtered.The abrasive particles in unfiltered air will causerapid wear to
If the vehicle experiences a sudden loss of engine powerwhen being driven in heavy snow, rain or when plowingsnow, and the EVIC message center states
Draining Fuel/Water Separator FilterThe fuel filter and water separator assembly is located onthe driver’s side of the engine. The best access to thew
If the “Water In Fuel Indicator Light” comes on and asingle chime is heard while you are driving, or with thekey in the ON position, there may be a pr
Fuel Filter ReplacementNOTE: Using a fuel filter that does not meet themanufacturer’s filtration and water separating require-ments can severely impac
Priming If The Engine Has Run Out Of FuelWARNING!Do not open the high pressure fuel system with theengine running. Engine operation causes high fuelpr
CAUTION!Due to lack of lubricants in alcohol or gasoline, theuse of these fuels can cause damage to the fuelsystem.NOTE:•A maximum blend of 5% biodies
Additionally, the overhead console in your vehicle hasthe ability to alert you to additional maintenance re-quired on your truck or engine. Refer to t
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